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AI smart cloth inspection machine


Extract 2 million defect big data Component design flexibility Fits seamlessly into the production process Patented AI deep model self-learning technology, the more you learn, the more intelligent International advanced line scan camera, stable detection, anti-interference
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Smart Cloth Inspection Machine


  • Product Description
    • Commodity name: AI smart cloth inspection machine

    Extract 2 million defect big data Component design flexibility Fits seamlessly into the production process Patented AI deep model self-learning technology, the more you learn, the more intelligent International advanced line scan camera, stable detection, anti-interference

    智能验布机

    Basic parameters

    Applicable fabric types Knitting, woven Defect detection rate ≥90%
    Power 14.5KW Detection width ≤2200mm (knitted) 1800mm (woven)
    Detection accuracy ≥0.2mm Edge-to-edge accuracy ±4mm
    Top line speed ≤1m/s Air pressure 0.4-0.7MPa
    Reel diameter ≤500mm Automatic length deviation ≤0.4%

    Product Features

    High efficiency and high benefit

    An intelligent cloth inspection machine can replace 2-5 traditional cloth inspection workers, saving millions to tens of millions of costs for enterprises every year.

    Average speed of manual cloth inspection: 13m/min

    The average detection speed of intelligent cloth inspection machine: 30m/min

    Take 90 yards of plain weave cloth as an example: when the speed of the intelligent cloth inspection machine is 30m/min, the cloth inspection speed is 3 minutes per piece, and the number of cloth inspections in one hour is 8 pieces, about 700 yards, and 6000- 7000 yards of cloth.

    High recognition rate, low compensation rate

    Stable, accurate and efficient identification. It saves the visual inspection of the cloth in the early stage and the visual inspection of the film in the later stage, which greatly reduces the missed inspection rate of defective points and reduces the problem of customer compensation caused by missed inspection and wrong inspection. Improve the corporate image, solve inspection problems through equipment, and improve quality control.

    Manual average detection rate: 70%

    The average detection rate of intelligent cloth inspection machine: more than 90%

    Highest recognition accuracy: 0.1mm (decreases with time)

    Highest recognition accuracy: 0.01mm (long-term stability)

    Low labor dependence, continuous production capacity and stability

    24 hours uninterrupted automatic detection, working cycle up to 10 years. Staff training time is short, which effectively solves the problem of production capacity fluctuations caused by difficulty in recruitment, personnel turnover, eye fatigue, holidays, etc.

    Digitization, informatization

    Open interface, quickly connect to ERP, MES and other production management systems, and automatic cutting machine, automatic spreader, automatic packaging machine and other textile automation

    The equipment is connected in series to form an intelligent textile production line, creating a textile digital intelligent factory.

    Fabric defects, types, and industry informatization, real-time inspection pages, and real-time inspection of fabric inspections.

    Other features

    ①Visual defect map, standard American four-point system scoring, real-time output of professional cloth inspection report.

    ②Light source intensity adaptive:

    ③Single point test:

    ④Defect auxiliary judgment:

    ⑤ Defect marking method::

    ⑥All imported electrical control modules, high-precision power unpowered rollers.

    Keywords:
    • Smart Cloth Inspection Machine

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