Basic parameters:

Applicable fabric types:

Solid-color knitted finished fabric

Equipment external dimensions:

Length: 5,545 mm (including the box car) × Width: 3,000 mm (in the fabric width direction) × Height: 2,702 mm (typical value)

Detection width dimension:

Standard 2 meters; other sizes available upon request.

Fabric inspection speed:

≦60 m/min

Defect type detection:

Holes, warp breaks, weft breaks, missing warps, missing wefts, loose yarn ends, weft skew, weft floats, weft density variations, radial defects, weft-direction defects, loose yarns, creases, thick yarns, yarn knots, color spots, foreign objects, dirt, oil stains, abrasions, and other defects.

Detection accuracy:

Defects ≥0.2 mm

Defect detection rate:

≧90%

Testing standards:

American standard four-point or ten-point scale

Visual Configuration:

4 units of 4K or 8K True Color Line Scan Cameras with lenses, combined with high-intensity top and bottom light sources.

Standard features:

Machine performance:

The machine is stable and reliable, with encoder-based speed synchronization and precise detection, and features full control, segmented control, and a constant-tension system.

Door width measurement:

Automatic measurement of fabric width based on a vision-based solution, with an error of less than 1%.

Counting by meter:

Servo + PLC precisely calculates the number of codes per meter, with an error of less than 30 cm per 100 meters.

Tension Control:

Segmented Adjustable Constant-Tension System

Correction function:

Automatic deviation correction by the sensor-based correction device

Cutting and weighing:

Equipped with a weighing device and fully automatic and semi-automatic cutting machines.

Material input/output method:

Pair-to-pair, roll-to-roll, and pair-to-roll

Reports and Digitalization:

Automatically generates defect data maps and reports with defect images and location coordinates, and supports seamless integration with ERP and MES systems for easy quality traceability and digital management.

Optional features:

Automatic defect annotation:

Automatic line marking (defect locations, fabric edge locations), automatic labeling (defect locations), etc.

Color difference detection:

Edge-to-edge difference/edge-to-center difference detection (Level 4 accuracy: ∆E value less than 1.7, tolerance ±0.3); or colorimetric comparison with a standard color.

Electrostatic dust removal:

High-efficiency static elimination and dust removal device with a foreign-object removal rate of over 85%.

Centering function:

Precise centering for pair-to-pair alignment

Metal detection:

Metal detector